Services
We understand the automation need, its own challenges, solutions and methodology for Manufacturing (End User) and OEM (Original Equipment Manufacturer) segment. We adopt two distinct strategies to handle each segment need efficiently.
Manufacturing Industries (End User):
The different plants & production facilities have different levels of automation maturity, need, different process/operational problems to solve. Our team has vast experience and knowledge to deep drive into your various process, operational areas to surface out exact pain points, key business decision making criteria. We design & suggest the solution to address the identified pain points to achieve overall equipment efficiency (OEE), increase productivity/yield, improve uptime, minimum downtime, maximum predictive maintenance data etc.
OEM:
We are supporting our OEM customers to deliver smart, and innovative machines/skids that meet their specific needs and that can help them compete globally.
Our team understands the stringent requirement of the automation system while designing it for OEM.
IOT – Floor level to Enterprise level.
Enterprise Internet of Things or simply Enterprise IoT is the next advancement in technology that enables physical ‘things’ with embedded computing devices to participate in business processes for reducing manual work and increasing overall business efficiency.
It connects your products, plants, systems, and machines, enabling you to harness the wealth of your data with advanced analytics. In addition, it gives you access to a growing number of apps and a dynamic development ecosystem.
The greatest potential for creating value from the Internet of Things (IoT) for manufacturers will be in operations optimization—i.e., making the various processes within the factory more efficient. This includes using sensors rather than human decision to adjust the performance of plants. It also involves use of data from production machinery to adjust workflows to eliminate unproductive practices, capacity erosions, inefficiencies and line performance bottlenecks. This is done by remotely tracking, monitoring and adjusting machinery based on sensor data from different parts of the plant (and even across plants).
Machine Integration/Plant Integration System
Efficient production is one of the fundamental drivers of profitability in any industry. Plant-wide integration consists of seamless data flow between various control systems/devices/machines to exert tighter operational control through various process areas. The central control system/server provides a common database for richer insights and key business decision-making KPIs.
NextGen’s solution is an innovative, modern approach to the challenges faced by companies in the manufacturing domain. It brings in a new era of increased efficiency, reliability and profitability at various levels of operation.
NextGen’s customised plant-level Integration solution works by integrating the control systems provided by OEMs (Original Equipment Manufacturers) at the line, machine and process levels. It also provides a common control system platform which integrates various PLC/control systems operating over different communication protocols.
Our centralised/integrated architecture offers the following benefits:
- Efficient, uniform processing of operational data with high accuracy levels
- Remote monitoring and tracking
- Optimising machine operations (performance levels, spin up and shut down etc.)
- Boosting Overall Equipment Effectiveness (OEE)
- Faster troubleshooting and reduced downtime
- Lower wastage and higher yield
- Centralised data for key business decision making
A digital-first approach, including interfacing with IIoT (Industrial Internet of Things) devices, big data handling capabilities and the ability to handle multiple communication protocols while providing a common interface to the users, allows manufacturers to stand out from the competition in many ways, be it shorter delivery times, increased availability, or facilitating seamless integration into a higher-level automation system.
So, what are you waiting for?
Contact our experts today.
Energy Monitoring System
Optimizing your industrial operations can be a challenge. It involves improving the efficiency and accuracy of meter data readings and storage, maintaining log books and real-time data etc. So, why not let us make life easier for you?
We can help you manage energy consumption in a way that delivers meaningful value to your business. We focus on the factors you can control in your individual production processes.
Avinya’s energy management system provides energy usage information so that you can reduce and control the current level of energy use and improve the efficiency.
Benefits of Avinya’s Energy Monitoring System:
- Minimal extra automation/computer hardware is needed
- Inbuilt big data handling capability for faster processing of large volumes of data
- Better security with domain/user access controls
- Customized reporting suite, allowing for better-quality business insights
- SMS/E-mail notifications for event-based or schedule-based alerts
- Remote access and monitoring capability
- Supports FDA 21CFR part 11
- Improve energy budgeting plans according to energy usage trends
- Develop performance targets for an energy action plan
- Diagnose specific areas of wasted energy
- Reduced operating cost and complexity
Our energy intelligence solutions also help you get more value from your energy data. You can take energy data and give it context in your organizational or production models. With our dashboard monitoring of key business decision-making KPIs, you can make the data more valuable and relevant to the critical decisions you need to make around energy consumption. You can also define the costs to produce individual products and make the production process adjustments needed to be efficient and cost-effective.
So, what are you waiting for?
Contact our experts today.
Predictive Maintenance -Motor Condition monitoring
The costs of scheduled or unscheduled downtime in manufacturing environments can be detrimental to operations. Avinya makes it easy to monitor equipment health in real time and predict failures. We deliver insights organizations need to avoid machine failures and unplanned downtime, increase equipment and production line productivity, and reduce maintenance costs.
Our scheduled maintenance inspections have been developed and improved through years of automation system maintenance experience. Pending system failures are identified and only those system components that are past their operational lifecycle are recommended to be repaired or replaced. This approach drives down costs by eliminating unnecessary repairs occurring with most time-based preventive maintenance programs.
Field Instrumentation & Specialized Sensor
Field instrumentation to measure and monitor flow, level, pressure, temperature.
Depending on the application a field instrument is required to measure and control of different types of automation processes. This is why our field instruments use different measuring principles to operate reliably and accurately in any situation
We can use of wide range of process instrumentation to measure and control, system components and data managers for data visualization, and recording and software tools to support the seamless integration of field instruments into many different automation systems.
Business Analytics: SCADA based Reporting solution.
Supervisory control and data acquisition (SCADA) is a control system architecture comprising computers, networked data communications and graphical user interfaces (GUI) for high-level process supervisory management.
with our Advanced Distribution Management System and Outage Management Systems being instrumental in helping you to make smarter and better-informed distribution and network decisions. Our SCADA and Information Software is designed to be a robust and flexible solution for utilities, water & waste water , oil and gas whilst our design and operational data systems offer increased workflow efficiency for your engineers.
End to End Product Tracking: Integrated Barcode / QR code management System.
Easily identify all the items when receiving, consuming, or counting inventory
When it comes to updating your inventory, barcode scanning is the optimal solution in terms of time and accuracy. Barcode inventory software automates the flow of information from factory to warehouse to sales to shop floor, making it easy to identify multiple items and keep track of availability to avoid stock outs.
- Scan and receive items using a smart device
- Simplify stocktaking and inventory counting
- Scan a range of barcodes, including supplier item codes, internally registered barcodes, and batch barcodes